Studying the Porosity Results of a Smart Alloy (CU-AL-NI) with Nano Copper Added and Comparing it with Other Additives

Authors

  • Dilsuz A. Abdaljabar Department of Mechanical Engineering, College of Engineering, University of Baghdad, Iraq.
  • Ahmed A. AL-Khafaji Department of Mechanical Engineering, College of Engineering, University of Baghdad, Iraq.
July 31, 2025
July 31, 2025

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This study compares the effects of adding copper nanoparticles to a shape memory alloy (83% Cu – 13% Al – 4% Ni) in terms of its porosity properties to another study that added Nano aluminum to the same alloy in the same proportions. Employing the same manufactured method. In exchange for decreasing the same percentage of the alloy's copper powder, the amounts of Nano-copper were altered. Nano-copper was added to the alloy in percentages of (0, 3, 5, 7, 9, and 11%). Before measuring the porosity, physical tests were conducted on the samples such as scanning electron microscopy and X-ray diffraction, to ensure the appearance of the martensite phase and the direction it takes, which has an impact on the studied property. The results of physical tests showed that the layer of martensite increased and appeared clearly when the nano-particles increased. The effect in the porosity of the alloy decreased, when copper nanoparticles increased, whereas the porosity of the first sample at (0%) Nano copper was (10.174), and when adding nano, the porosity of the last sample at a nano addition ratio of (11%) was (6.966), and comparing the examination results of this paper with previous research notice in both additions to the same alloy and same way of the samples manufacturing process. The porosity decreased, but the effect of adding nano aluminum on the porosity was greater than the effect of adding nano copper.  The decrease in porosity compared to the first sample was due to the addition of nano-aluminum, which was more effective than the addition of nano-copper to the same alloy, as the percentage of decrease at the addition rate of (7%) nano-aluminum was (5.66%), and at the same rate, but with the addition of nano-copper, the percentage of decrease was (2.926%). The martensite appeared in one direction when copper nanoparticles were added, but it was multi-directional when nano aluminum was added.