A Comprehensive Review on Cutting Tool Material in Hard Turning Performance
Downloads
The work presents a comprehensive review on the influences of cutting tool material on the efficiency of hard turning process. Major trends in tool use and coating innovations are specified. The results of the hard turning process are evaluated through a number of main parameters such as surface roughness, cutting force, cutting heat, and wear mechanism. These results show that high cutting forces and cutting temperatures are still the huge challenges in choosing cutting tool materials in hard turning. This also limits the applicability of these materials and increases tooling costs due to the need to move towards using cutting tools with higher grades and hardness. The analysis results also point out the necessity of using appropriate cooling lubrication technology to support the hard turning process, helping to improve tool usage efficiency and the effectiveness of the hard turning process.
Tönshoff HK, Arendt C, Amor R Ben (2000) Cutting of hardened steel. Ann CIRP 49(2):547–566.
Özel T, Karpat Y, Srivastawa A (2008) Hard turning with variable micro-geometry PcBN
tools. CIRP Ann – Manuf Technol 57:73–76
Gaitonde VN, Karnik SR, Figueira L, Davim JP (2009) Machinability investigations in hard
turning of AISI D2 cold work tool steel with conventional and wiper ceramic inserts. Int J
Refract Metals Hard Mater 27:754–763
Abrão AM, Aspinwall DK, Wise MHL (1995) Tool life and workpiece surface integrity
evaluations when machining hardened AISI H13 and AISI E52100 steels with conventional
ceramic and PCBN tool materials. SME technical paper. Society of Manufacturing Engineers MR95-159, Dearborn, MI, pp 1–7.
Kumar, Ramanuj; Sahoo, Ashok Kumar; Mishra, Purna Chandra; Das, Rabin Kumar (2018). Comparative investigation towards machinability improvement in hard turning using coated and uncoated carbide inserts: part I experimental investigation. Advances in Manufacturing, (), –. doi:10.1007/s40436-018-0215-z
Badiger, Pradeep V; Desai, Vijay; Ramesh, M R; Prajwala, B K; Raveendra, K (2018). Effect of cutting parameters on tool wear, cutting force and surface roughness in machining of MDN431 alloy using Al and Fe coated tools. Materials Research Express, 6(1), 016401–. doi:10.1088/2053-1591/aae2a3
Saswat Khatai, Ramanuj Kumar, Ashok Kumar Sahoo, Amlana Panda (2022). Investigation on tool wear and chip morphology in hard turning of EN 31 steel using AlTiN-PVD coated carbide cutting tool, Materials Today: Proceedings, Volume 59, Part 3, 1810-1816, https://doi.org/10.1016/j.matpr.2022.04.387.
Suresh, R.; Basavarajappa, S.; Gaitonde, V.N. (2015). Experimental studies on the performance of multilayer coated carbide tool in hard turning of high strength low alloy steel. Journal of Materials Research, 30(20), 3056–3064. doi:10.1557/jmr.2015.236
Das, Sudhansu Ranjan; Dhupal, Debabrata; Kumar, Amaresh (2015). Experimental investigation into machinability of hardened AISI 4140 steel using TiN coated ceramic tool. Measurement, 62(), 108–126. doi:10.1016/j.measurement.2014.11.008
K. Aslantas; İ. Ucun; A. Çicek (2012). Tool life and wear mechanism of coated and uncoated Al2O3/TiCN mixed ceramic tools in turning hardened alloy steel, 274-275, 442–451. doi:10.1016/j.wear.2011.11.010
Karpuschewski, Bernhard; Schmidt, Konrad; Prilukova, Julia; Beňo, Jozef; Maňková, Ildikó; Hieu, Nguyen Trong (2013). Influence of tool edge preparation on performance of ceramic tool inserts when hard turning. Journal of Materials Processing Technology, 213(11), 1978–1988. doi:10.1016/j.jmatprotec.2013.05.016
Sanjeev Saini, Inderpreet Singh Ahuja, Vishal S. Sharma (2012). Influence of cutting parameters on tool wear and surface roughness in hard turning of AISI H11 tool steel using ceramic tools, 13(8), 1295–1302. doi:10.1007/s12541-012-0172-6
Hamdi Aouici; Mohamed Athmane Yallese; Kamel Chaoui; Tarek Mabrouki; Jean-François Rigal (2012). Analysis of surface roughness and cutting force components in hard turning with CBN tool: Prediction model and cutting conditions optimization, 45(3), 344–353. doi:10.1016/j.measurement.2011.11.011
Khaider Bouacha; Mohamed Athmane Yallese; Tarek Mabrouki; Jean-François Rigal (2010). Statistical analysis of surface roughness and cutting forces using response surface methodology in hard turning of AISI 52100 bearing steel with CBN tool, 28(3), 349–361. doi:10.1016/j.ijrmhm.2009.11.011
Manoj Nayak;Rakesh Sehgal;Rajender Kumar; (2021). Investigating machinability of AISI D6 tool steel using CBN tools during hard turning, Materials Today: Proceedings, doi:10.1016/j.matpr.2021.04.020
Bagaber, Salem Abdullah; Yusoff, Ahmad Razlan (2017). A comparative study on performance of CBN inserts when turning steel under dry and wet conditions. IOP Conference Series: Materials Science and Engineering, 257(), 012041–. doi:10.1088/1757-899X/257/1/012041
